Merge pull request #41 from emmanuelsrlok/rdavis/HUM_DriSteem_RTS_RX36_TCP
Adding HUM DriSteem TCP for PHX3
This commit is contained in:
@@ -10,10 +10,10 @@
|
||||
[platformio]
|
||||
|
||||
|
||||
default_envs = CRAH_PETRA_PAHHC_600_C6_TCP ; Select here the name of the configuration you want to download
|
||||
default_envs = HUM_DriSteem_RTS_RX36_TCP ; Select here the name of the configuration you want to download
|
||||
|
||||
[env]
|
||||
upload_port = COM50
|
||||
upload_port = COM9
|
||||
|
||||
[common_env_options]
|
||||
framework = arduino
|
||||
@@ -211,4 +211,11 @@ build_src_filter = -<*> +<BMS/CHILLER/CH_York_YVAA_RTU>
|
||||
platform = espressif32
|
||||
board = dfrobot_firebeetle2_esp32e
|
||||
extends = common_env_options
|
||||
build_src_filter = -<*> +<BMS/VFD/PHX3_VFD_ABB_ACH580_RTU>
|
||||
build_src_filter = -<*> +<BMS/VFD/PHX3_VFD_ABB_ACH580_RTU>
|
||||
|
||||
[env:HUM_DriSteem_RTS_RX36_TCP]
|
||||
platform = espressif32
|
||||
board = dfrobot_firebeetle2_esp32e
|
||||
extends = common_env_options
|
||||
build_flags = -D USE_MODBUS_IP
|
||||
build_src_filter = -<*> +<BMS/HUM/HUM_DriSteem_RTS_RX36_TCP>
|
||||
51
src/BMS/HUM/HUM_DriSteem_RTS_RX36_TCP/README.md
Normal file
51
src/BMS/HUM/HUM_DriSteem_RTS_RX36_TCP/README.md
Normal file
@@ -0,0 +1,51 @@
|
||||
# Humidifier Dri-Steem RTS RX-36-1 TCP
|
||||
|
||||
## Brief Introduction
|
||||
This humidifier receives on/off commands and RH Setpoint from the PLC.
|
||||
The Space RH register is not used, since there will not be a Space RH sensor wired to the HUM unit.
|
||||
The RH Setpoint will be determined based on dewpoints in the datahall. See QTS SOO for details.
|
||||
|
||||
## List of Equipment
|
||||
This configuration has been used for these models:
|
||||
* **RTS RX-36-1**: 10-28-2025
|
||||
|
||||
## Hardware Prerequisites
|
||||
|
||||
The code is written for an ESP8266/ESP32-style microcontroller with WiFi capabilities.
|
||||
* **Microcontroller**: [Firebeetle 2 ESP32.](https://www.dfrobot.com/product-2231.html)
|
||||
|
||||
---
|
||||
|
||||
## States and Strategies
|
||||
Provide a brief description of what variables and strategies were used in this configuraiton
|
||||
|
||||
### Standby State
|
||||
Run Mode = 3 (system standby)
|
||||
Duct RH = 35 +/- 5
|
||||
Fill Valve, Drain Valve = 0
|
||||
Steam Demand Mass/Pct = 0
|
||||
Steam Output Mass/Pct = 0
|
||||
If any alarms active or safety interlock = 0 --> FailState
|
||||
Checks for Run Mode = 1 AND Air Proving Switch = 1 --> RunningState
|
||||
|
||||
### Running State
|
||||
Run Mode = 1 (auto)
|
||||
If any alarms active or safety interlock = 0 --> FailState
|
||||
If Run Mode = 3 or loss of airflow --> StandbyState
|
||||
Reads RH Setpoint from PLC
|
||||
DuctRH will dynamically ramp to RH Setpoint
|
||||
Fill Valve and Drain Valve switch between 0 and 1 (squareStrategy)
|
||||
Steam Demand Mass between 3-6 (sawStrategy)
|
||||
Steam Demand Percent between 50-80% (sawStrategy)
|
||||
Tank Temp = 80 +/- 3
|
||||
Steam Output Mass = 4 +/- 1
|
||||
Steam Output Percent = 65 +/- 10
|
||||
Water Until ADS/Service will ramp down to 0 (initializes at 1500 and 10000)
|
||||
|
||||
### Fail State
|
||||
Run Mode = 3 (system standby)
|
||||
Duct RH = 35 +/- 5
|
||||
Fill Valve, Drain Valve = 0
|
||||
Steam Demand Mass/Pct = 0
|
||||
Steam Output Mass/Pct = 0
|
||||
When all alarms are cleared and safety interlock = 1 --> StandbyState
|
||||
91
src/BMS/HUM/HUM_DriSteem_RTS_RX36_TCP/StateUtils.cpp
Normal file
91
src/BMS/HUM/HUM_DriSteem_RTS_RX36_TCP/StateUtils.cpp
Normal file
@@ -0,0 +1,91 @@
|
||||
/**
|
||||
* @file StateUtils.cpp
|
||||
* @brief Implementation of the StateUtils class.
|
||||
* @author Robert J. Davis
|
||||
* @date 2025-10-28
|
||||
*
|
||||
* This file contains implementation of utility functions that are used in multiple States.
|
||||
*/
|
||||
#include "Strategies/Strategy_Ramp.h"
|
||||
#include "Strategies/Strategy_Random.h"
|
||||
#include "Strategies/Strategy_Saw.h"
|
||||
#include "Strategies/Strategy_SingleValue.h"
|
||||
#include "Strategies/Strategy_Square.h"
|
||||
#include "Strategies/Strategy_PID.h"
|
||||
#include "ModbusPoints/Modbus_Point.h"
|
||||
#include "ModbusPoints/Modbus_FloatDecorator.h"
|
||||
#include "Equipment/Equipment.h"
|
||||
#include "States/State_Standby.h"
|
||||
#include "States/State_Running.h"
|
||||
#include "States/State_Fail.h"
|
||||
#include "States/State.h"
|
||||
#include "StateUtils.h"
|
||||
#include <vector>
|
||||
#include <string>
|
||||
#if defined(USE_MODBUS_IP)
|
||||
#include <ModbusIP_ESP8266.h>
|
||||
#else
|
||||
#include <ModbusRTU.h>
|
||||
#endif
|
||||
|
||||
/**
|
||||
* @brief This function will update the Alarm bits and Safety Interlock state (based on Safety Interlock ON coil - for testing only)
|
||||
* If the "Clear All Active Alarms" coil is activate, all alarms will be cleared, the Safety Interlock will be set to 1 (ready to operate),
|
||||
* and the "Manual Clear Alarm Exists" bit will be set to 1.
|
||||
* The "Alarms Present" (DI 10) will be set to 1 if any alarm is active (or Safety Interlock = 0). This is a register used for
|
||||
* testing only, and will be used in Standby and Running States to send to FailState.
|
||||
*
|
||||
* This function is used in the update() of the Standby, Running, and Fail States.
|
||||
*
|
||||
*/
|
||||
|
||||
void updateAlarms(Equipment<ModbusIP>* equipment){
|
||||
const std::vector<std::string> alarmDescriptions = {
|
||||
"Tank Temp Sensor Fail", "Tank Overtemp", "Input RH Out of Range", "Duct RH Out of Range",
|
||||
"Water Probe Check", "Water Probe Faulty", "Fill Time Excessive", "Refill Time Excessive",
|
||||
"Tank Not Draining", "Boil Time Excessive"
|
||||
};
|
||||
|
||||
// update Safety Interlock state (note: Safety Interlock = 0 means the equipment cannot run- fail safe)
|
||||
if (equipment->getModbus_Point("Safety Interlock ON")->getValue() == 1){
|
||||
equipment->setModbus_Point("Safety Interlock", 0);
|
||||
}
|
||||
else equipment->setModbus_Point("Safety Interlock", 1);
|
||||
|
||||
// if "Clear All Active Alarms" bit is 1 --> clear all alarms as well as safety interlock
|
||||
// if "Clear All Active Alarms" bit is 0 --> if any alarms present set "Alarms Present" register to 1
|
||||
if (equipment->getModbus_Point("Clear All Active Alarms")->getValue() == 1){
|
||||
for (int i =0; i < alarmDescriptions.size(); ++i) {
|
||||
equipment->setModbus_Point(alarmDescriptions[i], 0);
|
||||
}
|
||||
equipment->setModbus_Point("Safety Interlock ON", 0);
|
||||
equipment->setModbus_Point("Safety Interlock", 1);
|
||||
equipment->setModbus_Point("Alarms Present", 0);
|
||||
equipment->setModbus_Point("Manual Clear Alarm Exists", 1); // the only way to set this back to 0 is manually via Modscan
|
||||
}
|
||||
else {
|
||||
int numAlarms = 0;
|
||||
for (int i =0; i < alarmDescriptions.size(); ++i) {
|
||||
Modbus_Point<ModbusIP>* alarmPoint = equipment->getModbus_Point(alarmDescriptions[i]);
|
||||
if (alarmPoint->getValue() == 1) numAlarms++;
|
||||
}
|
||||
if (equipment->getModbus_Point("Safety Interlock")->getValue() == 0) numAlarms++;
|
||||
if (numAlarms >= 1) equipment->setModbus_Point("Alarms Present", 1);
|
||||
else equipment->setModbus_Point("Alarms Present", 0);
|
||||
}
|
||||
}
|
||||
|
||||
/**
|
||||
* @brief This function is used to update the Airflow Proving Switch state (DI 1)
|
||||
* based on the Safety Interlock ON coil (Coil 2) - this is used for testing purposes only.
|
||||
*
|
||||
* This function is used in the update() of the Standby, Running, and Fail States.
|
||||
*
|
||||
*/
|
||||
|
||||
void updateAirflow(Equipment<ModbusIP>* equipment){
|
||||
if (equipment->getModbus_Point("Airflow ON")->getValue() == 1){
|
||||
equipment->setModbus_Point("Airflow Proving Switch", 1);
|
||||
}
|
||||
else equipment->setModbus_Point("Airflow Proving Switch", 0);
|
||||
}
|
||||
43
src/BMS/HUM/HUM_DriSteem_RTS_RX36_TCP/StateUtils.h
Normal file
43
src/BMS/HUM/HUM_DriSteem_RTS_RX36_TCP/StateUtils.h
Normal file
@@ -0,0 +1,43 @@
|
||||
/**
|
||||
* @file config.h
|
||||
* @brief StateUtils class
|
||||
* @author Robert J Davis
|
||||
* @date 2025-10-28
|
||||
*
|
||||
* Defines the StateUtils class, which contains utility functions used in multiple States.
|
||||
*/
|
||||
|
||||
#pragma once
|
||||
|
||||
#include "ModbusPoints/Modbus_Point.h"
|
||||
#include "ModbusPoints/Modbus_FloatDecorator.h"
|
||||
#include "Equipment/Equipment.h"
|
||||
#include "States/State_Standby.h"
|
||||
#include "States/State_Running.h"
|
||||
#include "States/State_Fail.h"
|
||||
#include "States/State.h"
|
||||
#include <vector>
|
||||
#include <string>
|
||||
|
||||
#if defined(USE_MODBUS_IP)
|
||||
#include <ModbusIP_ESP8266.h>
|
||||
#else
|
||||
#include <ModbusRTU.h>
|
||||
#endif
|
||||
|
||||
template <typename T>
|
||||
class State;
|
||||
|
||||
/**
|
||||
* @brief Updates all alarms, safety interlock, alarms present register.
|
||||
* @param equipment Pointer to the Equipment instance.
|
||||
* @return void
|
||||
*/
|
||||
void updateAlarms(Equipment<ModbusIP>* equipment);
|
||||
|
||||
/**
|
||||
* @brief Updates the Airflow Proving Switch state based on Airflow ON state.
|
||||
* @param equipment Pointer to the Equipment instance.
|
||||
* @return void
|
||||
*/
|
||||
void updateAirflow(Equipment<ModbusIP>* equipment);
|
||||
91
src/BMS/HUM/HUM_DriSteem_RTS_RX36_TCP/State_Fail.cpp
Normal file
91
src/BMS/HUM/HUM_DriSteem_RTS_RX36_TCP/State_Fail.cpp
Normal file
@@ -0,0 +1,91 @@
|
||||
/**
|
||||
* @file State_Fail.cpp
|
||||
* @brief Implementation of the FailState class.
|
||||
* @author Robert J Davis
|
||||
* @date 2025-10-28
|
||||
*
|
||||
* This file contains the implementation for the FailState, which defines
|
||||
* the behavior of the equipment when it has entered a fault condition.
|
||||
*/
|
||||
#include "ModbusPoints/Modbus_Point.h"
|
||||
#include "Equipment/Equipment.h"
|
||||
#include "Strategies/Strategy_Ramp.h"
|
||||
#include "Strategies/Strategy_SingleValue.h"
|
||||
#include "Strategies/Strategy_PID.h"
|
||||
#include "States/State_Standby.h"
|
||||
#include "States/State_Running.h"
|
||||
#include "States/State_Fail.h"
|
||||
#include "StateUtils.h"
|
||||
#if defined(USE_MODBUS_IP)
|
||||
#include <ModbusIP_ESP8266.h>
|
||||
#else
|
||||
#include <ModbusRTU.h>
|
||||
#endif
|
||||
|
||||
/**
|
||||
* @brief Constructs a new FailState object with a list of active alarms.
|
||||
*
|
||||
* This constructor will have the Duct RH fluctuate around 35% (for visualization purposes).
|
||||
*
|
||||
* @param activeAlarms A vector of strings, where each string is the
|
||||
* description of a Modbus point to be set as an active alarm.
|
||||
* This parameter is not used in this implementation of the Fail State.
|
||||
*/
|
||||
template<>
|
||||
FailState<ModbusIP>::FailState(const std::vector<std::string>& activeAlarms) {
|
||||
addStrategy("Duct RH", new SingleValueStrategy(35.0f, 5.0f, 1000));
|
||||
addStrategy("Tank Temp", new SingleValueStrategy(80.0f, 1.0f, 3000));
|
||||
}
|
||||
|
||||
/**
|
||||
* @brief Executes the fail state's logic for one update cycle.
|
||||
*
|
||||
* Update Alarms states. Stays in FailState until all alarms are cleared --> Standby State.
|
||||
*
|
||||
* @param equipment Pointer to the Equipment instance.
|
||||
* @return A pointer to a new State if a transition should occur, otherwise nullptr.
|
||||
*/
|
||||
template<>
|
||||
State<ModbusIP>* FailState<ModbusIP>::update(Equipment<ModbusIP>* equipment) {
|
||||
// STATE control, add conditions if change to a different state is needed
|
||||
Serial.println("Fail update function");
|
||||
|
||||
updateAlarms(equipment);
|
||||
|
||||
bool alarmsPresent = getPointValue(equipment, "Alarms Present");
|
||||
if (!alarmsPresent){
|
||||
return new StandbyState<ModbusIP>();
|
||||
}
|
||||
|
||||
_applyStrategies(equipment);
|
||||
return nullptr;
|
||||
}
|
||||
|
||||
/**
|
||||
* @brief Logic to execute once when entering the fail state.
|
||||
* Sets the Run Mode to 3 (system standby), and appropriate analogs to 0.
|
||||
* @param equipment Pointer to the Equipment instance.
|
||||
*/
|
||||
template<>
|
||||
void FailState<ModbusIP>::enterState(Equipment<ModbusIP>* equipment) {
|
||||
// Logic to run when the equipment enters this state
|
||||
Serial.println("Enter Fail State...");
|
||||
// Ensure Run Mode set to 3 (standby)
|
||||
setPointValue(equipment, "Run Mode", 3);
|
||||
setPointValue(equipment, "Fill Valve", 0);
|
||||
setPointValue(equipment, "Drain Valve", 0);
|
||||
setPointValue(equipment, "Steam Demand Mass", 0);
|
||||
setPointValue(equipment, "Steam Demand Percent", 0);
|
||||
setPointValue(equipment, "Steam Output Mass", 0);
|
||||
setPointValue(equipment, "Steam Output Percent", 0);
|
||||
}
|
||||
|
||||
/**
|
||||
* @brief Logic to execute once when exiting the fail state.
|
||||
* @param equipment Pointer to the Equipment instance.
|
||||
*/
|
||||
template<>
|
||||
void FailState<ModbusIP>::exitState(Equipment<ModbusIP>* equipment) {
|
||||
// Cleanup logic to run when the equipment leaves this state
|
||||
Serial.println("Exit Fail State...");
|
||||
}
|
||||
123
src/BMS/HUM/HUM_DriSteem_RTS_RX36_TCP/State_Running.cpp
Normal file
123
src/BMS/HUM/HUM_DriSteem_RTS_RX36_TCP/State_Running.cpp
Normal file
@@ -0,0 +1,123 @@
|
||||
/**
|
||||
* @file State_Running.cpp
|
||||
* @brief Implementation of the RunningState class.
|
||||
* @author Robert J Davis
|
||||
* @date 2025-10-28
|
||||
*
|
||||
* This file contains the implementation for the RunningState, which defines
|
||||
* the behavior of the equipment when it is actively running.
|
||||
*/
|
||||
#include "ModbusPoints/Modbus_Point.h"
|
||||
#include "ModbusPoints/Modbus_FloatDecorator.h"
|
||||
#include "Equipment/Equipment.h"
|
||||
#include "Strategies/Strategy_Ramp.h"
|
||||
#include "Strategies/Strategy_Random.h"
|
||||
#include "Strategies/Strategy_Saw.h"
|
||||
#include "Strategies/Strategy_SingleValue.h"
|
||||
#include "Strategies/Strategy_Square.h"
|
||||
#include "Strategies/Strategy_PID.h"
|
||||
#include "Strategies/Strategy_Totalizer.h"
|
||||
#include "States/State_Standby.h"
|
||||
#include "States/State_Running.h"
|
||||
#include "States/State_Fail.h"
|
||||
#include "States/State.h"
|
||||
#include "StateUtils.h"
|
||||
#include <vector>
|
||||
#include <string>
|
||||
#if defined(USE_MODBUS_IP)
|
||||
#include <ModbusIP_ESP8266.h>
|
||||
#else
|
||||
#include <ModbusRTU.h>
|
||||
#endif
|
||||
|
||||
/**
|
||||
* @brief Constructs a new RunningState object.
|
||||
*
|
||||
* This constructor initializes behavior strategies active during the running
|
||||
* state including various analog values. Fill and Drain Valves switch between 0 and 1.
|
||||
* Water Until ADS/Service will ramp down to 0, initialized at 1500 and 10000, respectively.
|
||||
*/
|
||||
template<>
|
||||
RunningState<ModbusIP>::RunningState() {
|
||||
addStrategy("Duct RH", new RampStrategy(40.0f, 1.0f, 2000));
|
||||
|
||||
addStrategy("Fill Valve", new SquareStrategy(1.0f, 0.0f, 5000));
|
||||
addStrategy("Drain Valve", new SquareStrategy(0.0f, 1.0f, 4500));
|
||||
|
||||
addStrategy("Steam Demand Mass", new SawStrategy(3.0f, 6.0f, 1.0f, 2000)); // these values are semi-random for visualization
|
||||
addStrategy("Steam Demand Percent", new SawStrategy(50.0f, 80.0f, 5.0f, 1000)); // these values are semi-random for visualization
|
||||
addStrategy("Tank Temp", new SingleValueStrategy(80.0f, 3.0f, 1000)); // these values are semi-random for visualization
|
||||
addStrategy("Steam Output Mass", new SingleValueStrategy(4.0f, 1.0f, 1000)); // these values are semi-random for visualization
|
||||
addStrategy("Steam Output Percent", new SingleValueStrategy(65.0f, 10.0f, 1000)); // these values are semi-random for visualization
|
||||
addStrategy("Water Until ADS", new RampStrategy(0.0f, 1.0f, 2000)); // ramping down to 0 from 1500
|
||||
addStrategy("Water Until Service", new RampStrategy(0.0f, 1.0f, 2000)); // ramping down to 0 from 10000
|
||||
}
|
||||
|
||||
/**
|
||||
* @brief Executes the running state's logic for one update cycle.
|
||||
*
|
||||
* This method first checks if there are any active alarms --> FailState.
|
||||
* Also updates Airflow state according to Airflow ON (Coil 1- for testing use only).
|
||||
* If no alarms are active, checks for loss of airflow or "Run Mode" = 3 (Modscan, but will be from PLC)
|
||||
* to transition to the Standby state. If no transition is triggered, it updates the
|
||||
* rampStrategy targetValue of the Duct RH to dynamically ramp up to the Space RH Setpoint (sent from PLC).
|
||||
*
|
||||
* @param equipment Pointer to the Equipment instance.
|
||||
* @return A pointer to a new State if a transition should occur, otherwise nullptr.
|
||||
*/
|
||||
template<>
|
||||
State<ModbusIP>* RunningState<ModbusIP>::update(Equipment<ModbusIP>* equipment) {
|
||||
// Update alarms states and airflow switch state
|
||||
updateAlarms(equipment);
|
||||
updateAirflow(equipment);
|
||||
|
||||
// if Alarms are present (as updated in updateAlarms function) --> FailState
|
||||
bool alarmsPresent = getPointValue(equipment, "Alarms Present");
|
||||
if (alarmsPresent){
|
||||
std::vector<std::string> activeAlarmsDesc = {}; // sending a blank string to FailState, b/c that parameter not used in FailState implementation.
|
||||
return new FailState<ModbusIP>(activeAlarmsDesc);
|
||||
}
|
||||
|
||||
// Check for Run Mode and Airflow. If Run Mode = 3 OR Airflow stopped --> StandbyState
|
||||
int runMode_Command = getPointValue(equipment, "Run Mode"); // Set by PLC
|
||||
int airflow = getPointValue(equipment, "Airflow Proving Switch");
|
||||
if (runMode_Command == 3 || airflow == 0) {
|
||||
return new StandbyState<ModbusIP>();
|
||||
}
|
||||
|
||||
// Set the Duct RH ramp target value equal to the Space RH Setpoint
|
||||
float Space_RH_Setpoint = getPointValue(equipment, "Space RH Setpoint");
|
||||
float ductRH = getPointValue(equipment, "Duct RH");
|
||||
Strategy_Behavior* DuctRH_strat = getStrategy("Duct RH");
|
||||
if (DuctRH_strat){
|
||||
static_cast<RampStrategy*>(DuctRH_strat)->setTarget(Space_RH_Setpoint);
|
||||
}
|
||||
|
||||
// Apply any strategies defined for the standby state
|
||||
_applyStrategies(equipment);
|
||||
return nullptr;
|
||||
}
|
||||
|
||||
/**
|
||||
* @brief Logic to execute once when entering the running state.
|
||||
*
|
||||
* Note: do not need to set Run Mode = 1 (auto) since that is required to
|
||||
* send the unit to Run Mode in the first place. Run Mode will already = 1.
|
||||
*
|
||||
* @param equipment Pointer to the Equipment instance.
|
||||
*/
|
||||
template<>
|
||||
void RunningState<ModbusIP>::enterState(Equipment<ModbusIP>* equipment) {
|
||||
// Logic to run when the equipment enters this state
|
||||
Serial.println("Enter Running State...");
|
||||
}
|
||||
|
||||
/**
|
||||
* @brief Logic to execute once when exiting the running state.
|
||||
* @param equipment Pointer to the Equipment instance.
|
||||
*/
|
||||
template<>
|
||||
void RunningState<ModbusIP>::exitState(Equipment<ModbusIP>* equipment) {
|
||||
// Cleanup logic to run when the equipment leaves this state
|
||||
Serial.println("Exit Running State...");
|
||||
}
|
||||
110
src/BMS/HUM/HUM_DriSteem_RTS_RX36_TCP/State_Standby.cpp
Normal file
110
src/BMS/HUM/HUM_DriSteem_RTS_RX36_TCP/State_Standby.cpp
Normal file
@@ -0,0 +1,110 @@
|
||||
/**
|
||||
* @file State_Standby.cpp
|
||||
* @brief Implementation of the StandbyState class.
|
||||
* @author Robert J Davis
|
||||
* @date 2025-10-28
|
||||
*
|
||||
* This file contains the implementation for the StandbyState, which defines
|
||||
* the behavior of the equipment when it is in an idle or standby mode.
|
||||
*/
|
||||
#include "ModbusPoints/Modbus_Point.h"
|
||||
#include "ModbusPoints/Modbus_FloatDecorator.h"
|
||||
#include "Equipment/Equipment.h"
|
||||
#include "Strategies/Strategy_Ramp.h"
|
||||
#include "Strategies/Strategy_Random.h"
|
||||
#include "Strategies/Strategy_Saw.h"
|
||||
#include "Strategies/Strategy_SingleValue.h"
|
||||
#include "Strategies/Strategy_Square.h"
|
||||
#include "Strategies/Strategy_PID.h"
|
||||
#include "States/State_Standby.h"
|
||||
#include "States/State_Running.h"
|
||||
#include "States/State_Fail.h"
|
||||
#include "States/State.h"
|
||||
#include "StateUtils.h"
|
||||
#include <vector>
|
||||
#include <string>
|
||||
#if defined(USE_MODBUS_IP)
|
||||
#include <ModbusIP_ESP8266.h>
|
||||
#else
|
||||
#include <ModbusRTU.h>
|
||||
#endif
|
||||
/**
|
||||
* @brief Constructs a new StandbyState object.
|
||||
*
|
||||
* In this state, the equipment is idle. This constructor will have
|
||||
* Duct RH fluctuate around 35% for visualization purposes only.
|
||||
*
|
||||
*/
|
||||
template<>
|
||||
StandbyState<ModbusIP>::StandbyState() {
|
||||
addStrategy("Duct RH", new SingleValueStrategy(35.0f, 5.0f, 1000));
|
||||
addStrategy("Tank Temp", new SingleValueStrategy(80.0f, 1.0f, 3000));
|
||||
}
|
||||
|
||||
/**
|
||||
* @brief Executes the standby state's logic for one update cycle.
|
||||
*
|
||||
* This method first checks for state transition commands:
|
||||
* 1. Updates Alarm states
|
||||
* 2. Updates Airflow Switch state (based on Airflow ON command - used just for simulation purposes)
|
||||
* If any Alarms are active or Safety Interlock = 0, send to FailState.
|
||||
*
|
||||
* 3. Check if Run Mode = 1 and Airflow Switch = 1, then send to Running State.
|
||||
*
|
||||
* If no transition occurs, it applies the strategies defined for the standby state.
|
||||
*
|
||||
* @return A pointer to a new State if a transition should occur, otherwise nullptr.
|
||||
*/
|
||||
template<>
|
||||
State<ModbusIP>* StandbyState<ModbusIP>::update(Equipment<ModbusIP>* equipment) {
|
||||
// STATE control, add conditions if change to a different state is needed
|
||||
Serial.println("Standby update function");
|
||||
|
||||
updateAlarms(equipment);
|
||||
updateAirflow(equipment);
|
||||
|
||||
// if Alarms are present (as updated in updateAlarms function) --> FailState
|
||||
bool alarmsPresent = getPointValue(equipment, "Alarms Present");
|
||||
if (alarmsPresent){
|
||||
std::vector<std::string> activeAlarmsDesc = {}; // sending a blank string to FailState, b/c that parameter not used in FailState implementation.
|
||||
return new FailState<ModbusIP>(activeAlarmsDesc);
|
||||
}
|
||||
|
||||
// Check for Run Mode and Airflow Proving Switch. If Run Mode = 1 and there is Airflow --> RunningState
|
||||
int runMode_Command = getPointValue(equipment, "Run Mode"); // Set by PLC
|
||||
int airflow = getPointValue(equipment, "Airflow Proving Switch");
|
||||
if (airflow == 1 && runMode_Command == 1) {
|
||||
return new RunningState<ModbusIP>();
|
||||
}
|
||||
|
||||
// Apply any strategies defined for the standby state
|
||||
_applyStrategies(equipment);
|
||||
return nullptr;
|
||||
}
|
||||
|
||||
/**
|
||||
* @brief Logic to execute once when entering the standby state.
|
||||
* @param equipment Pointer to the Equipment instance.
|
||||
*/
|
||||
template<>
|
||||
void StandbyState<ModbusIP>::enterState(Equipment<ModbusIP>* equipment) {
|
||||
Serial.println("Enter Standby State...");
|
||||
// Set Run Mode to 3 (standby), just in case entered Standby on loss of airflow
|
||||
setPointValue(equipment, "Run Mode", 3);
|
||||
setPointValue(equipment, "Fill Valve", 0);
|
||||
setPointValue(equipment, "Drain Valve", 0);
|
||||
setPointValue(equipment, "Steam Demand Mass", 0);
|
||||
setPointValue(equipment, "Steam Demand Percent", 0);
|
||||
setPointValue(equipment, "Steam Output Mass", 0);
|
||||
setPointValue(equipment, "Steam Output Percent", 0);
|
||||
}
|
||||
|
||||
/**
|
||||
* @brief Logic to execute once when exiting the standby state.
|
||||
* @param equipment Pointer to the Equipment instance.
|
||||
*/
|
||||
template<>
|
||||
void StandbyState<ModbusIP>::exitState(Equipment<ModbusIP>* equipment) {
|
||||
// Cleanup logic to run when the equipment leaves this state
|
||||
Serial.println("Exit Standby State...");
|
||||
}
|
||||
108
src/BMS/HUM/HUM_DriSteem_RTS_RX36_TCP/config.h
Normal file
108
src/BMS/HUM/HUM_DriSteem_RTS_RX36_TCP/config.h
Normal file
@@ -0,0 +1,108 @@
|
||||
/**
|
||||
* @file config.h
|
||||
* @brief Main configuration file for the DriSteem Humidifier (TCP) emulator.
|
||||
* @author Robert J Davis
|
||||
* @date 2025-10-27
|
||||
*
|
||||
* This file contains two important configurations: WiFi network parameters
|
||||
* and the Modbus register map for the device.
|
||||
*/
|
||||
|
||||
#ifndef CONFIG_H
|
||||
#define CONFIG_H
|
||||
|
||||
#include "core.h"
|
||||
#include "Equipment/Equipment.h"
|
||||
|
||||
#if defined(USE_MODBUS_IP)
|
||||
/**
|
||||
* @defgroup ModbusTCPConfig Modbus IP Configuration
|
||||
* @brief Parameters for Modbus TCP communication.
|
||||
* @{
|
||||
*/
|
||||
#include <ModbusIP_ESP8266.h>
|
||||
const char *ssid = "TP-Link_D91A"; /**< @brief The SSID of the WiFi network. */
|
||||
const char *password = "52761492"; /**< @brief The password for the WiFi network. */
|
||||
IPAddress local_IP(192, 168, 1, 234); /**< @brief The static IP address for the device. */
|
||||
IPAddress gateway(192, 168, 1, 1); /**< @brief The gateway IP address. */
|
||||
IPAddress subnet(255, 255, 255, 0); /**< @brief The subnet mask. */
|
||||
|
||||
ModbusIP mb;
|
||||
#else
|
||||
/**
|
||||
* @defgroup ModbusRTUConfig Modbus RTU Configuration
|
||||
* @brief Parameters for serial Modbus RTU communication.
|
||||
* @{
|
||||
*/
|
||||
#include <ModbusRTU.h>
|
||||
const int BAUDRATE = 19200; /**< @brief The serial communication speed in bits per second. */
|
||||
const int RX_PIN = 17; /**< @brief The GPIO pin used for receiving data (RX). */
|
||||
const int TX_PIN = 16; /**< @brief The GPIO pin used for transmitting data (TX). */
|
||||
const int RST_PIN = 4; /**< @brief The GPIO pin connected to the RS485 driver's DE/RE pins for direction control. */
|
||||
const int MODBUS_ID = 1; /**< @brief The unique slave ID for this device on the Modbus bus. */
|
||||
/** @} */
|
||||
|
||||
/** @brief Global instance of the Modbus RTU server. */
|
||||
ModbusRTU mb;
|
||||
#endif
|
||||
|
||||
/**
|
||||
* @defgroup ModbusMapConfig Modbus Map Configuration
|
||||
* @brief Defines the Modbus register map and related parameters for the emulator.
|
||||
* @{
|
||||
*/
|
||||
/**
|
||||
* @brief The Modbus map for the Equipment device.
|
||||
* This array defines all the Modbus points available on the emulated device.
|
||||
* The `description` field is crucial as it's used to look up points within the application logic.
|
||||
*/
|
||||
modbusMap mb_map[] =
|
||||
{
|
||||
{COIL, 0, 0, "Airflow ON"}, // Used for Modscan testing only to set Airflow Proving Switch
|
||||
{COIL, 1, 0, "Safety Interlock ON"}, // Used for Modscan testing only to trip Safety Interlock
|
||||
{COIL, 2, 0, "Manual Clear Alarm Exists"},
|
||||
{COIL, 3, 0, "Clear All Active Alarms"}, // OCmd_Reset
|
||||
{COIL, 4, 0, "Tank Temp Sensor Fail"},
|
||||
{COIL, 5, 0, "Tank Overtemp"},
|
||||
{COIL, 6, 0, "Input RH Out of Range"},
|
||||
{COIL, 7, 0, "Duct RH Out of Range"},
|
||||
{COIL, 9, 0, "Water Probe Check"},
|
||||
{COIL, 10, 0, "Water Probe Faulty"},
|
||||
{COIL, 11, 0, "Fill Time Excessive"},
|
||||
{COIL, 12, 0, "Refill Time Excessive"},
|
||||
{COIL, 13, 0, "Tank Not Draining"},
|
||||
{COIL, 14, 0, "Boil Time Excessive"},
|
||||
|
||||
{DI, 0, 0, "Airflow Proving Switch"}, // 0:open, 1:closed
|
||||
{DI, 2, 1, "Safety Interlock"}, // 0:open, 1:closed
|
||||
{DI, 7, 0, "Fill Valve"}, // 0:closed, 1:open
|
||||
{DI, 8, 0, "Drain Valve"}, // 0:not draining, 1:draining
|
||||
{DI, 9, 0, "Alarms Present"}, // Used for Modscan testing only - not part of vendor Modbus table
|
||||
|
||||
{IR, 0, 0, "Space RH"}, // Relative_Humidity --> NOT USED, sensor not connected to HUM
|
||||
{IR, 2, 0, "Duct RH"}, // OSet_CV
|
||||
{IR, 3, 0, "Steam Demand Mass"},
|
||||
{IR, 4, 0, "Steam Demand Percent"},
|
||||
{IR, 6, 0, "Tank Temp"},
|
||||
{IR, 7, 0, "Steam Output Mass"},
|
||||
{IR, 8, 0, "Steam Output Percent"},
|
||||
{IR_10x, 9, 1500, "Water Until ADS"}, // 1 = 100 lbs (I know this is 10x function only)
|
||||
{IR_10x, 10, 10000, "Water Until Service"}, // 1 = 100 lbs (I know this is 10x function only)
|
||||
|
||||
{HR, 0, 3, "Run Mode"}, // Operation_Mode, 1:auto, 2:local standby, 3:system standby, 4:manual drain
|
||||
{HR, 1, 0, "Space RH Setpoint"}, // Relative_Humidity_SP
|
||||
{HR, 3, 85, "Duct High Limit Setpoint"},
|
||||
};
|
||||
//Size of modbus map used in FOR cycles, automatically calculated.
|
||||
|
||||
/**
|
||||
* @brief The total number of entries in the `mb_map` array.
|
||||
* This is calculated at compile time and used for iterating over the map.
|
||||
*/
|
||||
const int map_size = sizeof(mb_map) / sizeof(mb_map[0]);
|
||||
|
||||
/** @brief The main loop update interval in milliseconds. */
|
||||
int interval = 250;
|
||||
/** @} */ // End of ModbusMapConfig group
|
||||
|
||||
#endif // CONFIG_H
|
||||
86
src/BMS/HUM/HUM_DriSteem_RTS_RX36_TCP/main.cpp
Normal file
86
src/BMS/HUM/HUM_DriSteem_RTS_RX36_TCP/main.cpp
Normal file
@@ -0,0 +1,86 @@
|
||||
/**
|
||||
* @file main.cpp
|
||||
* @brief Main execution program for the DriSteem Humidifier (TCP) Emulator.
|
||||
* @author Emmanuel Hernandez Cruz, Robert J Davis
|
||||
* @date 2025-09-02
|
||||
*
|
||||
* @details This file contains the main execution program for an Arduino-based emulator of the DriSteem Humidifier unit.
|
||||
* The program uses a Wi-Fi connection to communicate via the Modbus IP protocol.
|
||||
*
|
||||
* The setup() function initializes the following:
|
||||
* - Serial communication for debugging.
|
||||
* - Wi-Fi connection using credentials from config.h.
|
||||
* - A Modbus TCP server.
|
||||
* - Modbus points (Coils, Holding Registers, etc.) based on a predefined map in config.h.
|
||||
*
|
||||
* The loop() function continuously:
|
||||
* - Services the Modbus TCP server to handle incoming requests.
|
||||
* - Periodically calls the main update loop for the emulated equipment, which
|
||||
* manages state transitions and behavior strategies.
|
||||
*
|
||||
* @see config.h for Wi-Fi and Modbus configuration.
|
||||
* @see Equipment.h for the main equipment logic.
|
||||
* @see State.h for different equipment states.
|
||||
* @see Strategies/Strategy_Behavior.h for value generation strategies.
|
||||
* @see Modbus_Point.h for the base class for all Modbus points.
|
||||
*/
|
||||
//=================================================================================================================================
|
||||
//Libraries and declaration of variables.
|
||||
#include <WiFi.h>
|
||||
#include "config.h"
|
||||
#include "ModbusPoints/Modbus_PointFactory.h"
|
||||
#if defined(USE_MODBUS_IP)
|
||||
#include <ModbusIP_ESP8266.h>
|
||||
#else
|
||||
#include <ModbusRTU.h>
|
||||
#endif
|
||||
//=================================================================================================================================
|
||||
/**
|
||||
* @brief Initializes the application.
|
||||
* @details This function runs once at startup. It configures the serial communication,
|
||||
* Wi-Fi, and the Modbus server. It also creates and initializes all the Modbus points
|
||||
* based on the `mb_map` array in `config.h`.
|
||||
*/
|
||||
void setup() {
|
||||
Serial.begin(115200); //Serial comm start
|
||||
WiFi.config(local_IP, gateway, subnet); // Wifi service start
|
||||
WiFi.begin(ssid, password);
|
||||
while (WiFi.status() != WL_CONNECTED) {
|
||||
delay(1000);
|
||||
Serial.print(".");
|
||||
}
|
||||
Serial.println("Connected!!");
|
||||
mb.server(); //Modbus server start
|
||||
Serial.println("Server Created");
|
||||
Serial.println(map_size);
|
||||
for(int i = 0; i < map_size; i++){
|
||||
Modbus_Point<ModbusIP>* point = createModbus_Point(&mb, mb_map[i].category, mb_map[i].address, mb_map[i].value, mb_map[i].description);
|
||||
if (point) {
|
||||
point->addToModbusServer();
|
||||
EquipmentInstance.addModbus_Point(mb_map[i].description, point);
|
||||
}
|
||||
}
|
||||
Serial.println("All modbus Points created");
|
||||
Serial.println("Setup function ended");
|
||||
}
|
||||
//=================================================================================================================================
|
||||
/**
|
||||
* @brief The main application loop.
|
||||
* @details This function runs repeatedly after setup() has completed. It performs two main actions:
|
||||
* 1. It continuously services the Modbus server by calling `mb.task()` to handle
|
||||
* incoming requests from a Modbus master.
|
||||
* 2. At a fixed interval (defined in `config.h`), it calls `EquipmentInstance.update()`
|
||||
* to run the emulator's internal state machine and behavior logic.
|
||||
*/
|
||||
void loop() {
|
||||
mb.task();
|
||||
unsigned long currentMillis = millis();
|
||||
if (currentMillis - previousMillis >= interval) {
|
||||
previousMillis = currentMillis;
|
||||
unsigned long startTime = millis();
|
||||
EquipmentInstance.update();
|
||||
unsigned long endTime = millis();
|
||||
unsigned long elapsedTime = endTime - startTime;
|
||||
Serial.printf("Control Execution time: %d ms\n", elapsedTime);
|
||||
}
|
||||
}
|
||||
Reference in New Issue
Block a user