e.cruz/Industrial_Emulator
1
0
Fork 0
Code Issues Pull Requests Actions Packages Projects Releases 1 Wiki Activity

Merge pull request #46 from emmanuelsrlok/rdavis/PHX3_VFD_ABB_ACH580_RTU

Browse Source 
Rdavis/phx3 vfd abb ach580 rtu
This commit is contained in:
Emmanuel HC
2026-05-21 09:21:01 -05:00
committed by GitHub
parent 96ab14fae6 593bddae02
commit d132ef49b2
4 changed files with 51 additions and 19 deletions
Download Patch File Download Diff File Expand all files Collapse all files

6
src/BMS/VFD/PHX3_VFD_ABB_ACH580_RTU/State_Fail.cpp
View File

@@ -41,6 +41,10 @@ FailState<ModbusRTU>::FailState(const std::vector<std::string>& activeAlarms) {
addStrategy("Output Voltage", new SingleValueStrategy(0.1f, 0.1f, 1000 ));
addStrategy("DC Voltage", new SingleValueStrategy(0.1f, 0.1f, 1000 ));
addStrategy("Motor Shaft Power", new SingleValueStrategy(0.1f, 0.1f, 1000 ));
addStrategy("AI1 Scaled", new RampStrategy(0.0f, 2.0f, 1000 ));
addStrategy("AI2 Scaled", new RampStrategy(0.0f, 5.0f, 1000 ));
addStrategy("AO1 Actual", new RampStrategy(0.0f, 2.0f, 1000 ));
}
/**
@@ -83,6 +87,7 @@ void FailState<ModbusRTU>::enterState(Equipment<ModbusRTU>* equipment) {
setPointValue(equipment, "Nominal Speed", 1800);
setPointValue(equipment, "Nominal Power", 50);
setPointValue(equipment, "Run Status", 0);
setPointValue(equipment, "DI Status", 0);
}
/**
@@ -93,5 +98,4 @@ template<>
void FailState<ModbusRTU>::exitState(Equipment<ModbusRTU>* equipment) {
// Cleanup logic to run when the equipment leaves this state
Serial.println("Exit Fail State...");
}

31
src/BMS/VFD/PHX3_VFD_ABB_ACH580_RTU/State_Running.cpp
View File

@@ -44,14 +44,18 @@ RunningState<ModbusRTU>::RunningState() {
addStrategy("Speed Feedback", new RampStrategy(1800.0f, 100.0f, 1000));
addStrategy("Motor Current", new RampStrategy(65.0f, 7.0f, 1000));
addStrategy("Motor Torque", new RampStrategy(90.0f, 10.0f, 1000));
addStrategy("Inverter Temperature", new SquareStrategy(40.0f, 80.0f, 1000));
addStrategy("Inverter Temperature", new RampStrategy(70.0f, 1.0f, 1000));
addStrategy("Output Frequency", new RampStrategy(60.0f, 3.0f, 1000 ));
addStrategy("Output Voltage", new RampStrategy(480.0f, 15.0f, 1000 ));
addStrategy("DC Voltage", new RampStrategy(678.0f, 20.0f, 1000 ));
addStrategy("Motor Shaft Power", new RampStrategy(36.7f, 2.0f, 1000 ));
addStrategy("Inverter MWh counter", new TotalizerStrategy(1000));
addStrategy("Inverter kWh counter", new TotalizerStrategy(1000));
addStrategy("Inverter MWh counter", new TotalizerStrategy(5000));
addStrategy("Inverter kWh counter", new TotalizerStrategy(5000));
addStrategy("AI1 Scaled", new RampStrategy(10.0f, 1.0f, 1000 ));
addStrategy("AI2 Scaled", new RampStrategy(20.0f, 1.0f, 1000 ));
addStrategy("AO1 Actual", new RampStrategy(10.0f, 1.0f, 1000 ));
}
/**
@@ -87,11 +91,14 @@ State<ModbusRTU>* RunningState<ModbusRTU>::update(Equipment<ModbusRTU>* equipmen
float voltage_update = speed_pct * 480;
float dc_voltage_update = speed_pct * 678;
float current_update = speed_pct * speed_pct * 65;
float torque_update = speed_pct * speed_pct * 100; // This is a % of nominal motor torque
float torque_update = speed_pct * speed_pct * 100 * 10; // This is a % of nominal motor torque, x10 b/c is scaled by 100 in actual equipment, this register is only 10x
float freq_update = speed_pct * 60;
float power_update = speed_pct * speed_pct * speed_pct * 36.77f; // 50 hp ~ 36.77kW
float currentSP = getPointValue(equipment, "Speed Cmd");
float AI1_update = speed_pct *10;
float AI2_update = speed_pct *20;
float AO1_update = speed_pct *10;
Strategy_Behavior* speedFeedback = getStrategy("Speed Feedback");
if (speedFeedback) {
@@ -127,6 +134,21 @@ State<ModbusRTU>* RunningState<ModbusRTU>::update(Equipment<ModbusRTU>* equipmen
if (powerstrategy) {
static_cast<RampStrategy*>(powerstrategy)->setTarget(power_update);
}
Strategy_Behavior* AI1strategy = getStrategy("AI1 Scaled");
if (AI1strategy) {
static_cast<RampStrategy*>(AI1strategy)->setTarget(AI1_update);
}
Strategy_Behavior* AI2strategy = getStrategy("AI2 Scaled");
if (AI2strategy) {
static_cast<RampStrategy*>(AI2strategy)->setTarget(AI2_update);
}
Strategy_Behavior* AO1strategy = getStrategy("AO1 Actual");
if (AO1strategy) {
static_cast<RampStrategy*>(AO1strategy)->setTarget(AO1_update);
}
// Apply any strategies defined for the standby state
_applyStrategies(equipment);
@@ -150,6 +172,7 @@ void RunningState<ModbusRTU>::enterState(Equipment<ModbusRTU>* equipment) {
setPointValue(equipment, "Nominal Speed", 1800);
setPointValue(equipment, "Nominal Power", 50);
setPointValue(equipment, "Run Status", 1);
setPointValue(equipment, "DI Status", 1);
}
/**

5
src/BMS/VFD/PHX3_VFD_ABB_ACH580_RTU/State_Standby.cpp
View File

@@ -39,6 +39,10 @@ StandbyState<ModbusRTU>::StandbyState() {
addStrategy("Output Voltage", new SingleValueStrategy(0.1f, 0.1f, 1000 ));
addStrategy("DC Voltage", new SingleValueStrategy(0.1f, 0.1f, 1000 ));
addStrategy("Motor Shaft Power", new SingleValueStrategy(0.1f, 0.1f, 1000 ));
addStrategy("AI1 Scaled", new RampStrategy(0.0f, 2.0f, 1000 ));
addStrategy("AI2 Scaled", new RampStrategy(0.0f, 5.0f, 1000 ));
addStrategy("AO1 Actual", new RampStrategy(0.0f, 2.0f, 1000 ));
}
/**
@@ -90,6 +94,7 @@ void StandbyState<ModbusRTU>::enterState(Equipment<ModbusRTU>* equipment) {
setPointValue(equipment, "Nominal Speed", 1800);
setPointValue(equipment, "Nominal Power", 50);
setPointValue(equipment, "Run Status", 0);
setPointValue(equipment, "DI Status", 0);
}
/**

28
src/BMS/VFD/PHX3_VFD_ABB_ACH580_RTU/config.h
View File

@@ -6,7 +6,7 @@
*
* This file contains important configurations for the Modbus RTU communication
* and the specific register map for the emulated device.
* These are 32-bit modbus registers.
* These are 16-bit modbus registers.
* Added "Run Status" and "Fault Status" to simulated hard IO points and send feedback to PLC during simulation.
*/
@@ -71,22 +71,22 @@ modbusMap mb_map[] =
{HR, 112, 0, "Output Voltage"}, // 480 VAC
{HR_10x, 116, 0, "Motor Shaft Power"}, // 50 hp ~ 36.77 kW
{HR, 118, 0, "Inverter MWh counter"},
{HR_10x, 119, 0, "Inverter kWh counter"},
{HR, 119, 0, "Inverter kWh counter"},
{HR, 510, 0, "Inverter Temperature"}, // RJD: Changed from HR_10x to HR, % of fault limit
{HR, 519, 0, "Diagnostic Word"}, // not used in program. Bit 9:Drive Over-Temp Alarm
{HR, 1000, 0, "DI Status"}, // not used in program.
{HR, 1211, 0, "AI1 Scaled"}, // not used in program.
{HR, 1221, 0, "AI2 Scaled"}, // not used in program.
{HR, 1310, 0, "AO1 Actual"}, // not used in program.
{HR, 1910, 0, "External Control Location"}, // not used in program.
{HR, 4600, 0, "Speed Scaling"}, // ADD: 1800 rpm
{HR, 4601, 0, "Frequency Scaling"}, // ADD: 60 Hz
{HR, 9905, 0, "Nominal Current"}, // ADD: 65 A
{HR_10x, 9906, 0, "Nominal Voltage"}, // ADD: 480 V
{HR_10x, 9907, 0, "Nominal Frequency"}, // ADD: 60 Hz
{HR, 9908, 0, "Nominal Speed"}, // ADD: 1800 rpm
{HR_10x, 9909, 0, "Nominal Power"}, // ADD: 50 hp
{HR, 1000, 0, "DI Status"}, // Bit 0: input 1, Bit 1: Input 2
{HR, 1211, 0, "AI1 Scaled"}, // output frequency/speed reference, 0-10V
{HR, 1221, 0, "AI2 Scaled"}, // actual feedback 0-20mA
{HR, 1310, 0, "AO1 Actual"}, // output frequency 0-10V
{HR, 1910, 0, "External Control Location"}, // not used in program. Bit 13, 0:false, 1:true
{HR, 4600, 1800, "Speed Scaling"}, // 1800 rpm
{HR, 4601, 60, "Frequency Scaling"}, // 60 Hz
{HR, 9905, 65, "Nominal Current"}, // 65 A
{HR_10x, 9906, 4800, "Nominal Voltage"}, // 480 V
{HR_10x, 9907, 600, "Nominal Frequency"}, // 60 Hz
{HR, 9908, 1800, "Nominal Speed"}, // 1800 rpm
{HR_10x, 9909, 500, "Nominal Power"}, // 50 hp
};
//Size of modbus map used in FOR cycles, automatically calculated.